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For t-shirt printing and other promotional garments and merchandise, screen printing is often employed using one of three different methods. ‘Spot Color’, for a t-shirt printer, is the method most often used for a large variety of graphics. It is also the best suited method for such a task. Spot color printing is the appropriate procedure for graphic prints that aren’t photographic.

Ink colours used in remaking graphic images, are usually Pantone, as specified by the graphic designer. In order to isolate the hues of the ink in the image, Pantone coated or noncoated references are selected. The Pantone matching system is an international colour reference used in publishing, printing and design whereby each colour is identified by a unique pantone name and number.

When colour identity and uniformity is an issue, for example in branded promotional garments or a large selection of products, this method of spot color printing works very well.

Another method of screen printing used is called ’4 Colour Process’. This is the best way to print photographs and illustrations which contain broad colour ranges, tones, and graduations. Book and magazine images are also printed by the same 4 colour process.

These inks allow light to flow through and then merge together on white backgrounds to make all the hues and tones of the orginal one. This is certainly a much harder procedure to do on material than it is to do on paper. But the method that is utilised is virtually identical. This printing method only works well on white garments and is unsuitable for coloured fabrics. The print set up costs are higher than that of simple spot colour designs and as such only suitable for larger print runs of 100+.

When garment screen printers reproduce such full colour images onto coloured fabrics a method called ‘Simulated Process’ is used.|The cost for the print set up is going to be a lot higher than that of simple spot colour designs and is only good for the bigger print runs of 100+. When the garment screen printers make full coloured images and put them on coloured fabrics this is called ‘Simulated process’.|When garment screen printers reproduce such full colour images onto coloured fabrics a method called ‘Simulated Process’ is used. The print set-up costs are higher than that of simple spot colour designs and as such only suitable for larger print runs of 100+|This type of printing is only right for use in print runs of one hundred or more. This is because it simply costs more to set it up. A process called “Simulated Process” is used in cases where garment screen printers copy full colour pictures using coloured cloths.|’Simulated Process’ is a method used to reproduce full colour images onto colour fabrics. The costs associated with setting up the print are greater than those of simple spot colour designs. Therefore, they are only useful for larger print runs numbering more than 100.} Using method similar to spot colour, as used by a t-shirt printer to achieve the overall look and feel of the original image the artwork is separated into various colours and shades.

For transferring heavy metal imagery and fantasy imagery from CD covers to black T-shirts for band merchandise, this popular method is used by printers everywhere. Colour separations and the number of colors necessary make this the most expensive for a t-shirt printer, and the higher set-up costs mean it is usually reserved for larger runs.